Xiang, R.; Floor, M.; Ree, R.; Canellas-Sole, A.; Puntervoll, P.; Roda, S.; Elin Kjaereng Bjerga, G.; Guallar, V.

Trimethylamine (TMA) is a major contributor to undesirable odours in protein hydrolysates derived from marine by-products, limiting their industrial use. Flavin-containing monooxygenases (FMOs) catalyse the conversion of TMA to the odourless trimethylamine N-oxide (TMAO); however, industrial applications demand enzymes that are both thermally stable and compatible with cost-effective cofactors. A thermostable variant of the Methylophaga aminisulfidivorans FMO (mFMO_20) can function at elevated temperatures but depends exclusively on the expensive and unstable cofactor NADPH. In this study, we investigated whether it is possible to simultaneously enhance thermostability and NADH compatibility using a multi-objective engineering strategy. We first targeted residues in the cofactor binding site of mFMO_20 to restore NADH activity, which had been completely lost despite the wild type enzyme being naturally active with both cofactors. Variants derived from the thermostable scaffold partially recovered NADH activity but showed reduced NADPH activity. Given the wild types inherent NADH compatibility, we next pursued a stability-improvement approach, introducing highly conserved stabilizing mutations. This preserved cofactor competence but produced only modest improvements in thermostability. Finally, by combining physical, evolutionary, and statistical metrics, we obtained variants that retained higher NADPH activity after heat treatment than any previously reported thermostable mutants, while a subset also retained measurable NADH activity before heat treatment. These findings show that combining complementary scoring strategies helps navigate the trade-off between stability and activity; while, robust NADH function under thermal stress remains elusive, with only one variant retaining detectable NADH activity after heat treatment, the results provide valuable insight into the underlying constraints linking stability and cofactor usage and highlights possible directions for engineering FMOs with both enhanced thermostability and cofactor compatibility.